Leaching Plant Design - Mineral Processing & Metallurgy

Leaching plants, faced with increased tonnage, coarse (up to —3/16″ solids) feed, longer retention time, erosion, corrosion and the high cost of space, must be compact, simple and highly efficient.

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Acid regeneration is a very important process step in each acid leach circuit. It is required to recover dissolved metals and HCl from spent leaching acid.

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gold plant will be that of the leaching and carbon-in-pulp circuit (CIP). The reagent and utilities operating costs associated with leaching, adsorption, elution and regeneration would typically make up some 15% of total operating cost, whilst the capital costs associated with these areas is about 16% of the total. Although not largest (capital and operating costs associated with comminution ...

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Installation costs for the two systems will be about the same, except that, where an ore requires more than 1½ lb. of acid per pound of copper produced, the additional costs of an acid plant plus railroad equipment for carrying it when produced at a distance from the leaching plant, plus storage tanks, piping, etc., at the leaching plant, must be charged against lead.

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Direct Nickel Ltd. successfully tested its DNi laterite leaching process in a 1-t/d pilot plant, a section of which is pictured above. The plant used feed from PT Antam's Buli nickel mine in Indonesia, where Direct Nickel is considering building a 10,000-20,000 t/y commercial-scale plant.

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